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配道板閉壓角對柱塞泵振動(dòng)和噪聲的影響

2023-06-24 閱讀次數(shù):

?柱塞泵中分配板的關(guān)閉壓力角會(huì)對泵的振動(dòng)和噪聲特性產(chǎn)生影響關(guān)閉壓力角是指分配板關(guān)閉流口以控制流體流向柱塞的角度以下概述了關(guān)閉壓力角如何影響柱塞泵的振動(dòng)和噪音: 1、振動(dòng): -壓力脈動(dòng):關(guān)閉壓力角影響泵內(nèi)壓力脈動(dòng)的時(shí)間和幅度。

較小的關(guān)閉壓力角會(huì)導(dǎo)致端口關(guān)閉時(shí)壓力發(fā)生更突然的變化,從而導(dǎo)致更高的壓力脈動(dòng)這些脈動(dòng)會(huì)引起泵部件和周圍結(jié)構(gòu)的振動(dòng) -泵共振:關(guān)閉壓力角會(huì)影響泵系統(tǒng)的共振特性如果關(guān)閉壓力角與泵或其部件的固有頻率之一一致,則可能導(dǎo)致共振放大并增加振動(dòng)水平。

-動(dòng)態(tài)負(fù)載:關(guān)閉壓力角的變化會(huì)導(dǎo)致柱塞和分配板上產(chǎn)生動(dòng)態(tài)負(fù)載這些動(dòng)態(tài)載荷會(huì)產(chǎn)生振動(dòng)和應(yīng)力,可能導(dǎo)致磨損、疲勞和噪音增加 90-R-075-KP-2-NN-80-P-4-S1-D-04-GBA-23-23-22 90R075KP2NN80P4S1D04GBA232322 90-R-075-KP-2-NN-80-R-3-S1-D-03-GBA-35-35-24 90R075KP2NN80R3S1D03GBA353524 90-R-075-KP-2-NN-80-S-3-C6-E-03-GBA-42-42-24 90R075KP2NN80S3C6E03GBA424224 90-R-075-KP-2-NN-80-S-3-S1-D-02-GBA-26-26-24 90R075KP2NN80S3S1D02GBA262624 90-R-075-KP-2-NN-80-S-4-S1-D-03-GBA-35-35-24 90R075KP2NN80S4S1D03GBA353524 90-R-075-KP-2-NN-81-R-4-S1-D-03-GBA-35-35-24 90R075KP2NN81R4S1D03GBA353524 90-R-075-KP-5-AB-80-L-3-S1-D-00-EBC-38-14-24 90R075KP5AB80L3S1D00EBC381424 90-R-075-KP-5-AB-80-L-3-S1-E-04-GBA-42-42-24 90R075KP5AB80L3S1E04GBA424224 90-R-075-KP-5-AB-80-P-3-S1-D-03-GBA-35-35-24 90R075KP5AB80P3S1D03GBA353524 90-R-075-KP-5-AB-80-P-3-S1-E-03-GBA-35-35-24 90R075KP5AB80P3S1E03GBA353524 90R075-KP-5-AB-80-S-3-C7-D-03-GBA-35-35-24 90R075KP5AB80S3C7D03GBA353524 90-R-075-KP-5-AB-80-S-3-C7-D-03-GBA-35-35-24 90R075KP5AB80S3C7D03GBA353524 90R075-KP-5-BB-80-L-3-S1-E-00-GBA-32-32-24 90R075KP5BB80L3S1E00GBA323224 90-R-075-KP-5-BB-80-L-3-S1-E-00-GBA-32-32-24 90R075KP5BB80L3S1E00GBA323224 90-R-075-KP-5-BB-80-R-3-S1-D-03-GBA-35-35-24 90R075KP5BB80R3S1D03GBA353524 90-R-075-KP-5-BC-60-R-3-T2-D-03-GBA-42-42-24 90R075KP5BC60R3T2D03GBA424224 90-R-075-KP-5-BC-80-L-3-S1-E-03-GBA-14-14-24 90R075KP5BC80L3S1E03GBA141424 90-R-075-KP-5-BC-80-L-3-S1-E-03-GBA-32-32-24 90R075KP5BC80L3S1E03GBA323224 90-R-075-KP-5-BC-80-P-3-S1-D-05-GBA-42-42-24 90R075KP5BC80P3S1D05GBA424224 90-R-075-KP-5-BC-80-R-3-S1-D-00-GBA-35-35-24 90R075KP5BC80R3S1D00GBA353524 2、噪音: -流體流動(dòng)噪音:關(guān)閉壓力角影響泵內(nèi)的流動(dòng)特性和流體動(dòng)力學(xué)。

流動(dòng)方向的突然變化或由關(guān)閉板引起的流動(dòng)擾動(dòng)會(huì)產(chǎn)生湍流和流動(dòng)引起的噪音較小的關(guān)閉壓力角可能會(huì)導(dǎo)致更多的湍流狀況,從而導(dǎo)致噪音水平增加 -沖擊噪音:關(guān)閉壓力角會(huì)影響柱塞和分配板之間的沖擊力較大的關(guān)閉壓力角可能會(huì)導(dǎo)致關(guān)閉過程中產(chǎn)生較大的沖擊力,從而導(dǎo)致沖擊噪聲增大。

-結(jié)構(gòu)噪聲:關(guān)閉壓力角引起的振動(dòng)也會(huì)通過泵結(jié)構(gòu)傳播,從而產(chǎn)生結(jié)構(gòu)噪聲這些振動(dòng)會(huì)以噪音的形式從泵殼和其他部件散發(fā)出來,從而影響整體噪音水平 90-R-075-KP-5-BC-80-R-4-S1-D-02-GBA-35-26-20 90R075KP5BC80R4S1D02GBA352620 90-R-075-KP-5-BC-80-R-4-S1-E-06-GBA-26-26-24 90R075KP5BC80R4S1E06GBA262624 90-R-075-KP-5-BC-80-S-3-S1-D-03-GBA-45-45-28 90R075KP5BC80S3S1D03GBA454528 90-R-075-KP-5-BC-80-S-4-C6-C-03-GBA-35-35-24 90R075KP5BC80S4C6C03GBA353524 90-R-075-KP-5-BC-80-S-4-S1-C-03-GBA-35-35-24 90R075KP5BC80S4S1C03GBA353524 90R075-KP-5-CD-60-L-4-S1-E-06-GBA-38-38-28 90R075KP5CD60L4S1E06GBA383828 90-R-075-KP-5-CD-60-L-4-S1-E-06-GBA-38-38-28 90R075KP5CD60L4S1E06GBA383828 90R075-KP-5-CD-60-P-3-T2-D-03-GBA-38-14-24 90R075KP5CD60P3T2D03GBA381424 90-R-075-KP-5-CD-60-P-3-T2-D-03-GBA-38-14-24 90R075KP5CD60P3T2D03GBA381424 90R075-KP-5-CD-80-L-3-S1-E-00-GBA-32-32-24 90R075KP5CD80L3S1E00GBA323224 90-R-075-KP-5-CD-80-L-3-S1-E-00-GBA-32-32-24 90R075KP5CD80L3S1E00GBA323224 90R075-KP-5-CD-80-L-3-S1-E-00-GBA-40-40-24 90R075KP5CD80L3S1E00GBA404024 90-R-075-KP-5-CD-80-L-3-S1-E-00-GBA-40-40-24 90R075KP5CD80L3S1E00GBA404024 90R075-KP-5-CD-80-L-3-S1-E-05-GBA-32-32-20 90R075KP5CD80L3S1E05GBA323220 90-R-075-KP-5-CD-80-L-3-S1-E-05-GBA-32-32-20 90R075KP5CD80L3S1E05GBA323220 90R075-KP-5-CD-80-L-4-S1-D-03-GBA-32-32-20 90R075KP5CD80L4S1D03GBA323220 90-R-075-KP-5-CD-80-L-4-S1-D-03-GBA-32-32-20 90R075KP5CD80L4S1D03GBA323220 90-R-075-KP-5-CD-80-P-4-S1-D-05-GBA-42-42-24 90R075KP5CD80P4S1D05GBA424224 90-R-075-KP-5-CD-80-S-3-C6-D-03-GBA-45-45-28 90R075KP5CD80S3C6D03GBA454528 90-R-075-KP-5-CD-80-S-3-S1-D-03-GBA-42-42-24 90R075KP5CD80S3S1D03GBA424224 為了減輕關(guān)閉壓力角對柱塞泵振動(dòng)和噪聲的影響,可考慮采取以下措施: -優(yōu)化關(guān)閉角:根據(jù)泵的設(shè)計(jì)和運(yùn)行條件仔細(xì)選擇關(guān)閉壓力角。

90系列液壓泵

需要在所需的流量控制和最大限度地減少突然的壓力變化和相關(guān)振動(dòng)之間取得平衡 -阻尼和隔離:采用阻尼機(jī)制和隔振技術(shù)來減弱泵內(nèi)和周圍結(jié)構(gòu)的振動(dòng)傳遞 -表面處理:在關(guān)鍵部件上采用適當(dāng)?shù)谋砻嫣幚砘蛲繉?,以減少閉合過程中的摩擦、磨損和沖擊力。

-設(shè)計(jì)修改:考慮設(shè)計(jì)修改,例如優(yōu)化端口幾何形狀、引入流量調(diào)節(jié)器或利用脈動(dòng)阻尼器來減輕壓力脈動(dòng)并降低振動(dòng)和噪聲水平 -計(jì)算流體動(dòng)力學(xué)(CFD)分析:執(zhí)行CFD模擬以分析泵內(nèi)的流動(dòng)特性和壓力分布這可以幫助識(shí)別高湍流或壓力波動(dòng)的區(qū)域并指導(dǎo)設(shè)計(jì)改進(jìn)。

-材料選擇:為泵的分配板和其他部件選擇合適的材料,以減少磨損和摩擦引起的振動(dòng)具有良好阻尼性能的材料有助于吸收振動(dòng)并減少噪音的產(chǎn)生 -潤滑和過濾:確保液壓油的適當(dāng)潤滑和過濾,以最大限度地減少污染物引起的摩擦、磨損和潛在振動(dòng)。

清潔且潤滑良好的部件有助于降低噪音和振動(dòng)水平 -公差和間隙:在分配板和其他移動(dòng)部件之間保持適當(dāng)?shù)墓詈烷g隙間隙過大會(huì)導(dǎo)致沖擊噪音和振動(dòng)增加,而間隙不足則可能導(dǎo)致過度摩擦和磨損 -平衡:平衡旋轉(zhuǎn)部件,例如柱塞組件和曲軸,以最大限度地減少質(zhì)量分布不均勻引起的振動(dòng)。

不平衡的部件會(huì)在運(yùn)行過程中產(chǎn)生明顯的振動(dòng)和噪音 90-R-075-KP-5-CD-80-S-3-S1-D-03-GBA-45-45-28 90R075KP5CD80S3S1D03GBA454528 90-R-075-KP-5-CD-80-S-4-C6-C-03-GBA-35-35-24 90R075KP5CD80S4C6C03GBA353524 90R075-KP-5-NN-60-L-4-S1-D-06-GBA-29-29-28 90R075KP5NN60L4S1D06GBA292928 90-R-075-KP-5-NN-60-L-4-S1-D-06-GBA-29-29-28 90R075KP5NN60L4S1D06GBA292928 90-R-075-KP-5-NN-61-S-4-S1-D-03-GBA-35-35-20 90R075KP5NN61S4S1D03GBA353520 90R075-KP-5-NN-80-L-3-S1-D-00-GBA-30-30-24 90R075KP5NN80L3S1D00GBA303024 90-R-075-KP-5-NN-80-L-3-S1-D-00-GBA-30-30-24 90R075KP5NN80L3S1D00GBA303024 90-R-075-KP-5-NN-80-L-3-S1-D-02-GBA-35-35-24 90R075KP5NN80L3S1D02GBA353524 90R075-KP-5-NN-80-L-4-S1-E-03-GBA-38-38-24 90R075KP5NN80L4S1E03GBA383824 90-R-075-KP-5-NN-80-L-4-S1-E-03-GBA-38-38-24 90R075KP5NN80L4S1E03GBA383824 90-R-075-KP-5-NN-80-S-4-S1-E-03-GBA-29-29-28 90R075KP5NN80S4S1E03GBA292928 90-R-075-KT-1-AB-80-D-4-S1-L-03-GBA-26-26-24 90R075KT1AB80D4S1L03GBA262624 90-R-075-KT-1-AB-80-L-3-S1-E-03-GBA-35-35-24 90R075KT1AB80L3S1E03GBA353524 90-R-075-KT-1-AB-80-P-3-S1-D-03-GBA-35-35-24 90R075KT1AB80P3S1D03GBA353524 90-R-075-KT-1-BB-60-R-3-S1-E-00-GBA-38-38-24 90R075KT1BB60R3S1E00GBA383824 90-R-075-KT-1-BB-80-P-3-S1-E-00-GBA-38-38-24 90R075KT1BB80P3S1E00GBA383824 90-R-075-KT-1-BB-80-R-3-S1-E-00-GBA-38-38-24 90R075KT1BB80R3S1E00GBA383824 90-R-075-KT-1-BB-80-R-3-S1-E-00-GBA-42-42-24 90R075KT1BB80R3S1E00GBA424224 90-R-075-KT-1-BC-60-R-4-S1-D-03-EBC-38-38-24 90R075KT1BC60R4S1D03EBC383824 90-R-075-KT-1-BC-80-P-3-S1-E-03-GBA-42-42-24 90R075KT1BC80P3S1E03GBA424224 -阻尼元件:考慮使用阻尼元件,例如彈性支架或減振器,以減少從泵到周圍結(jié)構(gòu)的振動(dòng)傳遞。

這些阻尼元件可以幫助減弱振動(dòng)并最大限度地減少噪音輻射 -計(jì)算建模:利用先進(jìn)的計(jì)算建模技術(shù),例如有限元分析(FEA)或動(dòng)態(tài)仿真,來預(yù)測泵在不同關(guān)閉壓力角下的振動(dòng)和噪聲行為這允許在物理原型設(shè)計(jì)和測試之前對設(shè)計(jì)進(jìn)行虛擬優(yōu)化和微調(diào)。

-實(shí)驗(yàn)測試:對不同關(guān)閉壓力角的原型泵進(jìn)行實(shí)驗(yàn)測試,測量和分析振動(dòng)和噪聲特性這為驗(yàn)證和與仿真結(jié)果進(jìn)行比較提供了寶貴的數(shù)據(jù),從而能夠進(jìn)一步改進(jìn)設(shè)計(jì) 值得注意的是,關(guān)閉壓力角對振動(dòng)和噪聲的具體影響取決于多種因素,包括泵的設(shè)計(jì)、運(yùn)行條件和整體系統(tǒng)配置。

因此,結(jié)合理論建模、仿真和實(shí)驗(yàn)驗(yàn)證的綜合分析對于充分理解和優(yōu)化關(guān)閉壓力角對柱塞泵振動(dòng)和噪聲的影響至關(guān)重要

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